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ABS versus ASA

These two materials ask almost exactly the same things of your printer. One of them goes yellow and brittle in sunlight and the other does not, which makes this a shorter comparison than it looks.

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The picks, ranked

The picks, ranked
#ProductBest forScorePrice
1
A functional 3D printed part in a dark engineering filament (illustrative photograph of the product type)Polymaker PolyLite ASASame printing requirements as ABS plus UV stability. This is the default answer.UV and chemical resistance
Almost every case8.9/10Check price on Amazon#ad disclosure
2
A functional 3D printed part in a dark engineering filament (illustrative photograph of the product type)Prusament ASAASA warps, and starting from published numbers rather than guesses is worth real money.220-275 C, published profile
A documented starting profile8.7/10Check price on Amazon#ad disclosure
3
A functional 3D printed part in a dark engineering filament (illustrative photograph of the product type)Polymaker PolyLite ABSThe one thing ASA cannot do the same way. If you want that finish, ABS is the material.230-255 C, enclosure recommended
Acetone vapor smoothing7.6/10Check price on Amazon#ad disclosure
4
A 3D printer bed being prepared before a first layer (illustrative photograph of the product type)Magigoo 3D Printing AdhesiveBoth warp. This is the category where a specialty adhesive earns its price rather than duplicating a glue stick.Adhesive for warping materials
Either one, actually8.4/10Check price on Amazon#ad disclosure

Live prices verified September 1, 2026. Scores are our own fit rating for the stated use, not a measurement and not a customer rating.

A plastic part exposed to direct sunlight outdoors
A plastic part exposed to direct sunlight outdoors.
Published printing parameters by material, from Prusa Research's filament material guide.
MaterialNozzle (C)Bed (C)EnclosureNoted for
PLA185-23550-60NoLow warping
PETG215-27070-90NoImpact resistance
PETG HT270110NoTemperature resistance
ABS230-25595-110RecommendedImpact resistance
ASA220-27590-110RecommendedUV and chemical resistance
PC270-275100-115RecommendedHigh tenacity, temperature resistance
PA (nylon)240-28570-115RecommendedMechanical parts
Flex / TPU220-26040-85NoFlexible or bendable
PP220-24570-100NoLow warping
HIPS225-255100-110NoDissolvable
PVA / BVOH195-21560NoSoluble support
Composites (CF / GF)225-29040-120VariesHardened nozzle required
Published printing parameters by material, from Prusa Research's filament material guide. Ranges are the manufacturer's published envelopes, not a recommendation for your specific spool — every brand publishes its own narrower window inside these. Figures from Prusa Research, retrieved 2026-09-01.
Published drying temperatures and times. Prusa Research and Overture disagree on several materials; both figures are shown rather than averaged.
MaterialPrusa (C)Prusa (h)Overture (C)Overture (h)
PLA456507
PETG556657
TPU604707
ABS--757
ASA804757
PVB458--
PC855--
PCCF954--
PA11CF906--
Nylon (PA)below 904+957
Published drying temperatures and times. Prusa Research and Overture disagree on several materials; both figures are shown rather than averaged. A dash means that manufacturer does not publish a figure for that material. Where they differ, the lower temperature for longer is the safer starting point. Figures from Prusa Research, Overture, Prusa Research, retrieved 2026-09-01.

The chemical difference, briefly

ABS is acrylonitrile butadiene styrene. ASA is acrylonitrile styrene acrylate: the butadiene is replaced with an acrylate that does not degrade under ultraviolet light.

Butadiene is what makes ABS tough and it is also what UV attacks. So ASA is a reformulation that keeps most of the toughness and removes the failure mode, which is why Prusa list ASA's noted properties as UV and chemical resistance and ABS's as impact resistance Prusa Research.

Printing requirements, side by side

Prusa publish 230 to 255 C nozzle and 95 to 110 C bed for ABS Prusa Research, and 220 to 275 C nozzle with 90 to 110 C bed for ASA Prusa Research. Both are marked enclosure recommended.

ASA's published nozzle range is wider, which reflects genuine formulation variation between brands rather than ASA being more forgiving. Use the specific brand's figure, not the class range.

Both warp, both want still air, and both produce styrene compounds that need ventilation. There is no meaningful difficulty gap: if you can print one, you can print the other.

Acetone smoothing: the one real ABS advantage

ABS dissolves in acetone, so vapor exposure melts the surface into a continuous glossy skin. This seals the layer channels, produces a finish nothing else here reaches without sanding, and is genuinely useful for parts that need to be sealed or handled.

ASA responds to acetone differently and does not smooth the same way. If that finish is what you are after, ABS is the material and there is no substitute in this comparison.

Outdoors: not close

An ABS part in direct sun yellows, chalks and becomes brittle. It is the material's defining weakness and it is the reason ASA is used for automotive exterior trim and outdoor equipment housings.

If the part is going outside, ASA. If the part is going in a car — where UV comes through glass and cabin temperatures are high — ASA. That is most of what filament for car parts and the outdoor guide conclude.

Both warp, and the fixes are identical

  1. Enclosure closed for the whole print. Opening the door mid-print is how tall parts split Prusa Research.
  2. Part cooling off or nearly off.
  3. Bed at the top of the published range, 100 to 110 C.
  4. Brim plus a real adhesive. This is the material class where a specialty adhesive earns its price.
  5. Reduce the flat footprint where the design allows. Contraction force scales with area.

Drying differs slightly

Prusa publish 80 C for four hours for ASA Prusa Research; Overture publish 75 C for seven hours for both ABS and ASA Overture. Both figures are above the maximum temperature of several popular consumer dryers, which is worth checking before buying one — see filament dryers.

Every pick, in detail

01

Polymaker PolyLite ASA

Polymaker

Almost every case · 8.9/10 our fit score

A functional 3D printed part in a dark engineering filament (illustrative photograph of the product type)

Illustrative photo of the product type, not this exact item.

The right answer for a part that lives outside. It is ABS that does not go yellow and chalky in sunlight.

Published specifications for Polymaker PolyLite ASA
Nozzle220-275 C (ASA range) Prusa Research
Bed90-110 C Prusa Research
Temperature resistanceUp to about 93 C Prusa Research
EnclosureRecommended Prusa Research

What it does well

  • UV resistance is the entire point and it is real — Prusa contrast it directly with ABS, whose outdoor parts "turn yellowish and more brittle over time"
  • Warps less and smells less than ABS at the same temperatures

What it does not

  • Needs an enclosure and a hot bed; this is not a material for an open printer in a cold room
  • More expensive per kilogram than the PETG that would do the job for many outdoor parts
02

Prusament ASA

Prusa Research

A documented starting profile · 8.7/10 our fit score

A functional 3D printed part in a dark engineering filament (illustrative photograph of the product type)

Illustrative photo of the product type, not this exact item.

The ASA with a published profile behind it. If you are fighting warping, starting from a documented temperature saves a weekend.

Published specifications for Prusament ASA
Nozzle220-275 C Prusa Research
Bed105 C first layer, 110 C after Prusa Research
Temperature resistanceUp to about 93 C Prusa Research

What it does well

  • Prusa publish exact bed and nozzle figures rather than a range
  • Per-spool measured batch data

What it does not

  • Prusa warn that heavy ASA printing in an unventilated enclosure can deform the printer's own plastic parts over time
  • A premium price on a material that already demands premium hardware
03

Polymaker PolyLite ABS

Polymaker

Acetone vapor smoothing · 7.6/10 our fit score

A functional 3D printed part in a dark engineering filament (illustrative photograph of the product type)

Illustrative photo of the product type, not this exact item.

ABS worth printing only if you already have an enclosure and ventilation. Without both, buy ASA or PETG instead.

Published specifications for Polymaker PolyLite ABS
Nozzle230-255 C (ABS range) Prusa Research
Bed95-110 C Prusa Research
EnclosureRecommended Prusa Research
ShrinkageAbout 1-2% after cooling Prusa Research

What it does well

  • Acetone smoothable, which no other common material on this site is
  • High heat resistance for the price

What it does not

  • Prusa's ABS page lists "potentially dangerous fumes (styrene)" and calls a well-ventilated room important
  • Significant warping; large flat parts are a fight without a heated chamber
04

Magigoo 3D Printing Adhesive

Magigoo

Either one, actually · 8.4/10 our fit score

A 3D printer bed being prepared before a first layer (illustrative photograph of the product type)

Illustrative photo of the product type, not this exact item.

The specialty option that earns its price on materials that warp. For PLA on a clean plate it is money you did not need to spend.

Published specifications for Magigoo 3D Printing Adhesive
ApplicatorPen with a felt tip
BehaviorGrips when hot, releases when cold

What it does well

  • The release-on-cooling behavior genuinely helps on ABS and ASA, where warping pulls corners up
  • Cleaner to apply than a glue stick and does not build up as fast

What it does not

  • Many times the cost of a glue stick for an overlapping job
  • Material-specific variants mean buying more than one pen to cover a mixed workflow

Common questions

Is ASA just UV-resistant ABS?

Close to it. ASA replaces the butadiene in ABS with an acrylate that does not degrade under UV, keeping most of the toughness and removing the sunlight failure mode.

Is ASA harder to print than ABS?

Not meaningfully. Both warp, both want an enclosure and still air, and both need ventilation. ASA's published nozzle range is wider, which reflects brand variation rather than extra forgiveness.

Can I acetone smooth ASA?

Not the same way. ASA responds to acetone differently and does not produce the glossy sealed finish ABS does. If that finish is the goal, ABS is the material.

Sources

Scooter M. · Enthusiast

I'm Scooter, an enthusiast who's genuinely into this. I read the manuals, compile the published specs, and do the math. No lab coat.

About · How we choose · Last reviewed